Product Introduction
The SAW-100A Automatic Layup & Bussing Machine represents a cutting-edge solution for solar module manufacturing, specifically designed for laying up cell strings and welding terminal busbars with exceptional precision and speed. This advanced equipment integrates multiple sophisticated systems including loading transferring arms, optical fiber sensor detection, mechanical positioning mechanisms, ribbon handling systems, and high-frequency electromagnetic welding technology.
The machine operates through an intelligent workflow: operators manually load string cells using specialized trays, after which the loading transferring arm efficiently picks up two strings simultaneously. These strings are then precisely positioned while the ribbon handling mechanism cuts busbars to predetermined lengths. The positioned strings are placed on the busbar, where high-frequency electromagnetic welding heads complete welding on both ends. Simultaneously, the terminal lead ribbon system processes and welds the terminal connections, concluding with the unloading transferring arm placing assembled strings onto the glass workstation or production line.
Technical Parameters
| Parameter | Specification |
|---|
| Model | SAW-100A |
| Capacity | ≤15S/group (2 strings, based on 50W module) |
| Fragmentation Rate | ≤3‰ (Grade A) |
| Module Size | ≤800mm × 450mm (L×W) |
| String Size | Length: 200-800mm; Width: 83-210mm |
| Cell Thickness | 0.13-0.25mm |
| Ribbon Specification | 6-8 × 0.15mm |
| Soldering Method | High frequency electromagnetic soldering |
| Flux Coating Method | Soak of ribbon |
| Soldering Heads | 2+1 configuration |
| Operation Mode | Online or offline optional |
| Equipment Failure Rate | ≤3% |
| Positioning Method | Mechanical + fiber optic sensor |
| Control System | PLC + Touch screen + Servo + Module |
| Power Supply | Three-phase five-wire, AC380V/50Hz/6KW |
| Air Source | 0.6-0.8Mpa, 300L/min (freeze drying compressed air) |
| Inlet Pipe Diameter | 12mm |
| Device Dimensions | 5780 × 1676 × 1400mm (without alarm light) |
| Software Updates | Lifetime upgrade free of charge |
Technical Advantages
Superior Processing Efficiency
Dual String Processing: Simultaneous handling of 2 strings significantly increases throughput
15-Second Cycle Time: Industry-leading speed for group processing
Multi-tasking Operation: Concurrent busbar cutting, positioning, and welding operations
Precision Engineering
Optical Fiber Sensor Detection: Ultra-precise positioning with minimal error margin
Mechanical Positioning System: Dual positioning mechanism ensures accurate alignment
Low Fragmentation Rate: ≤3‰ for Grade A cells, minimizing material waste
Advanced Welding Technology
High-Frequency Electromagnetic Soldering: Superior joint quality and reliability
Automatic Temperature Control: Consistent welding quality across all connections
2+1 Soldering Head Configuration: Optimized for simultaneous multi-point welding
Intelligent Control System
PLC-Based Control: Reliable and programmable operation sequences
Touch Screen Interface: User-friendly parameter setting and monitoring
Real-Time Fault Alarm: Immediate issue detection and notification
Centralized Parameter Control: Numerical control for busbar length and process parameters
Flexible Integration
Online/Offline Operation: Adaptable to various production line configurations
Reserved Automation Ports: Ready for automatic loading, terminal lead, and insulation sheet integration
Modular Design: Easy maintenance and component replacement
Product Applications
Solar Module Manufacturing
The SAW-100A is ideally suited for medium to large-scale solar panel production facilities, supporting various module types including:
Standard PV Modules: Efficient production of conventional solar panels
Half-Cell Modules: Compatible with advanced half-cell technology
Multi-busbar (MBB) Modules: Supports modern MBB configurations
PERC Technology: Optimized for high-efficiency PERC cell processing
TOPCon Applications: Adaptable to next-generation TOPCon cell technology
Production Line Configurations
5MW to 500MW Production Lines: Scalable integration for various production capacities
Traditional Line Upgrades: Modernization of existing production facilities
Turnkey Solutions: Complete production line implementation
Geographic Applications
Ooitech's SAW-100A has been successfully deployed in multiple international markets:
Europe: Poland, Hungary
Asia: Korea, India, Kazakhstan
Middle East: Saudi Arabia, Syria
Africa: Egypt, Algeria
Americas: Mexico
Contact & Purchase Information
Why Choose Ooitech SAW-100A?
With over 10 years of experience in the PV industry and industrial laser applications, Ooitech provides comprehensive turnkey solar energy solutions. Our SAW-100A machine comes with:
✓ One-Year Warranty after successful installation or 16 months from BL date
✓ Lifetime Software Upgrades at no additional cost
✓ Professional Training for operators and maintenance staff
✓ Timely Technical Support with online services and guidance
✓ Complete Documentation including operation manuals and maintenance guides
Additional Services
Factory construction consultation
Facility layout design
Raw materials sourcing assistance
Production procedure optimization
Solar power station installation support
Get Your SAW-100A Today!
Email: info@ooitech.com Phone: +86 18571646990
WhatsApp: +86 15961592660
Head Office: Wuhan Yangtzi River Center, Wuhan, China
Website: www.ooitech.com
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Contact us today to discuss how the SAW-100A can enhance your solar module production efficiency and quality. Our expert team is ready to provide customized solutions for your specific manufacturing needs.
