Product Introduction
The KS-01C Junction Box Welding Machine represents the pinnacle of solar PV module junction box soldering technology. Developed by Ooitech, this advanced equipment delivers comprehensive and reliable junction box welding solutions for modern solar panel production lines. With its sophisticated design and stable performance, the KS-01C ensures consistent high-quality welding results for various module types including 5BB-12BB full cells, half-cut modules, and bifacial modules.
The machine features state-of-the-art CCD positioning technology with ±0.1mm accuracy, automatic hot bar tin welding, and AI-powered visual inspection systems. Its versatile design accommodates multiple junction box specifications including conventional, terminal triad, and 3-separate junction boxes, making it an ideal choice for manufacturers seeking flexibility and precision in their production lines.
Technical Parameters
Basic Specifications
| Parameter | Specification |
|---|
| Model | KS-01C |
| Application | 5BB-12BB full cell, half-cut, bifacial modules |
| Module Size | Max: 2650mm × 1400mm / Min: 1644mm × 985mm |
| Frame Thickness | 20-45mm |
| Max Module Weight | 40kg/PCS |
| Welding Method | Automatic Hot Bar / High Frequency Welding |
| Positioning Accuracy | ±0.1mm (CCD positioning) |
| Cycle Time | ≤16s |
| Welding Yield | 99.6% |
| Opening Probability | >99.0% |
| Noise Level | ≤65 dB |
| Equipment Lifetime | ≥10 years |
Process Parameters
| Parameter | Specification |
|---|
| Welding Temperature | 180-500°C (adjustable) |
| Temperature Accuracy | ±10°C |
| Pulling Force | ≥80N after welding |
| Welding Head Life | ≥35,000 cycles |
| Tin Wire Diameter | 0.5-2mm |
| Tin Weight Compatibility | 1-3kg |
| Effective Welding Area | >80% coverage |
Power Requirements
| Parameter | Specification |
|---|
| Power Supply | 380V/50Hz/3-phase 5-wire |
| Power Consumption | 60/20KW |
| Air Pressure | 6kg, 400L/min |
| Exhaust | 2m³/min, 170mm diameter |
Technical Advantages
Precision & Accuracy
CCD Visual Positioning: Advanced camera system ensures ±0.1mm positioning accuracy
Automatic Correction: Real-time solar panel position correction capability
Temperature Control: Precise temperature monitoring with ±10°C accuracy
AI Learning Function: Imaging system with automatic learning for improved defect detection
Quality Assurance
99.6% Welding Yield: Industry-leading success rate
100% Tension Qualification: Guaranteed pulling force ≥80N
Automatic Repair Function: Self-correcting system for defective welds
Zero Missing Rate: Advanced detection ensures no NG products pass as OK
Intelligent Features
MES Integration: Full data collection and storage capabilities
Real-time Monitoring: Temperature, pressure, and process parameter tracking
Formula Storage: 50 preset formulas for quick version switching (<10min)
Traceability: Complete welding temperature database with image storage
Operational Excellence
Fast Cycle Time: ≤16s per module
Low Maintenance: Daily maintenance<5min
Automatic Cleaning: Time-set and cycle cleaning functions
Multi-level Access Control: 4-tier hierarchical permission system
Product Applications
Solar Module Types
Full Cell Modules: Compatible with 5BB to 12BB configurations
Half-cut Cell Modules: Optimized for high-efficiency half-cell technology
Bifacial Modules: Supports double-sided solar panel production
Black Modules: Special compatibility with black busbar components
Junction Box Varieties
Conventional Junction Boxes: Standard single box configuration
3-Separate Junction Boxes: Advanced split-box designs
Terminal Triad Systems: Complex multi-terminal configurations
Custom Specifications: Extendable to customer-specific requirements
Industry Applications
Large-scale Solar Manufacturers: 5MW to 1GW production line integration
Module Upgrade Projects: Traditional to MBB line conversion
Research & Development: Prototype and small-batch production
Quality-focused Production: High-end module manufacturing
Contact & Purchase
Transform your solar module production with the KS-01C Junction Box Welding Machine!
Ooitech, established in 2013, specializes in turnkey solar energy solutions with over 10 years of PV industry expertise. Our machines have been successfully exported to Poland, Hungary, Korea, Mexico, Egypt, Algeria, India, Saudi Arabia, Syria, Kazakhstan, and many other countries.
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Our Complete Services:
✅ 5MW-500MW solar module production line supply
✅ Traditional to MBB production line upgrades
✅ Factory construction consultation
✅ Facility layout design
✅ Raw material selection assistance
✅ Production procedure training
✅ After-sales support and maintenance
Contact us today for a customized quotation and discover how the KS-01C can revolutionize your solar module production!
