Product Introduction
The DH200-Y Multifunctional Bus Belt Integrated Welding Machine represents the pinnacle of solar panel manufacturing technology from Ooitech. This advanced equipment revolutionizes the bus strip welding process by employing a unique method of separating battery strings from glass, lifting them with precision grippers, and performing suspended interconnection welding. Designed for middle-outlet type components, this machine seamlessly handles bus strip welding for head, middle, and tail positions, including bypass bus bars for 6-series double bypass configurations.
This state-of-the-art system features automated coiled bus belt supply, intelligent U and L-shaped lead bending capabilities, and precision hole punching at bus bar ends. With its compact footprint of 6629mm × 5404mm × 2258mm, the DH200-Y maximizes production efficiency while minimizing factory floor space requirements.
Technical Parameters
| Parameter Category | Specification |
|---|
| Model | DH200-Y |
| Power Supply | 3TN-S 380V/220V, 50/60Hz |
| Power Consumption | Peak: 35KW, Average: 25KW |
| Air Source | Pressure: 0.6-0.8MPa, Flow: 2.5m³/min |
| Dimensions | L: 6629mm × W: 5404mm × H: 2258mm |
| Cell Compatibility | 166mm, 182mm, 210mm, 230mm |
| Glass Specifications | Width: 980-1450mm × Length: 1630-2550mm |
| Bus Strip Specs | Thickness: 0.18-0.45mm, Width: 4/5/6/8mm |
| Cycle Time | Conventional: ≤15s, Single jumper: ≤18s, Double jumper: ≤21s |
| Damage Rate | <0.2‰ |
| Welding Method | Electromagnetic Induction |
| Lead Angle Accuracy | 90° ±2° |
| Bus Bar Overlap | ≥80%, deviation ±1mm |
| Post-Welding Tension | 4×4: ≥20N, 4×6: ≥25N, 6×6: ≥30N |
| Overall Yield | ≥99% |
| Utilization Rate | ≥98% |
| Gate Lines Support | 5BB-24BB |
Technical Advantages
Precision Engineering Excellence
Ultra-Low Damage Rate: Industry-leading<0.2‰ damage rate ensures maximum cell preservation
High-Speed Processing: Cycle times as low as 15 seconds for conventional operations
Electromagnetic Induction Welding: Superior bond strength with minimal thermal stress
Multi-Cell Compatibility: Supports 166mm, 182mm, 210mm, and 230mm cells without major reconfiguration
Operational Superiority
99% Overall Yield: Exceptional production reliability with layout accuracy within ±0.5mm
98% Utilization Rate: Minimized downtime excluding scheduled maintenance
Flexible Configuration: Handles half-cells, third-cells, and various string arrangements (6×10 to 6×15)
Intelligent Correction: ±5mm correction range with secondary string accuracy of ±0.25mm
Advanced Features
Bypass Welding Capability: Single and double jumper options for enhanced module performance
Automated Material Handling: Two-sided tray system enables continuous operation
Quick Version Switching: Configuration changes in 60 minutes to 8 hours depending on complexity
Post-Weld Inspection: Optional quality control integration
Product Applications
Manufacturing Applications
High-Volume Production LinesIdeal for gigawatt-scale solar panel manufacturing facilities requiring consistent quality and high throughput. The DH200-Y seamlessly integrates with existing production lines through standardized signal interfaces.
Multi-Technology ProductionSupports various cell technologies including PERC, TOPCon, IBC, ABC, and HPBC, making it perfect for manufacturers producing diverse product portfolios.
Half-Cell and Multi-Cut ApplicationsOptimized for modern half-cell and third-cell module designs, supporting both 5-string and 6-string configurations with flexible spacing adjustments.
Research & Development CentersThe equipment's versatility and precision make it suitable for R&D facilities developing next-generation solar module designs.
Custom Module ProductionPerfect for manufacturers producing specialized modules including bifacial, shingled, and flexible solar panels with varying bus bar configurations.
Contact & Purchase Information
Ready to revolutionize your solar panel production line?
Ooitech provides comprehensive solutions for 5MW to 1GW solar panel production lines, including equipment design, delivery, training, raw materials, and after-sales service.
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Service Guarantee:
✓ 12-month quality warranty
✓ 24-hour technical support response
✓ Free 7-day on-site training for 3 operators
✓ Complete installation and commissioning within 60 days
✓ Lifetime online technical support
Contact us now to discuss how the DH200-Y can enhance your production capabilities and maximize your ROI!
