Product Introduction
The OTCY-2754DD Single Layer Double Chamber Automatic BIPV Laminator represents the pinnacle of solar module lamination technology, specifically engineered for high-volume production of BIPV (Building-Integrated Photovoltaic) modules. This advanced equipment from Ooitech features a single-layer, double-chamber design that maximizes production efficiency while maintaining exceptional lamination quality.
With its impressive 2700x5400mm×2 dual lamination area, this automatic laminator is perfectly suited for processing large-format solar modules including monocrystalline, polycrystalline, and double glass configurations. The system combines sophisticated vacuum technology, precise temperature control, and intelligent automation to deliver consistent, high-quality lamination results with cycle times as low as 8-25 minutes.
The equipment's modular design comprises four main sections: feeding section, process 1 section, process 2 section, and unloading section, all seamlessly integrated with advanced PLC control and touch screen operation. This comprehensive solution ensures smooth workflow management and optimal production efficiency for modern solar panel manufacturing facilities.
Technical Parameters
General Specifications
| Parameter | Specification |
|---|
| Model | OTCY-2754DD |
| Operation Mode | Automatic |
| Chamber Configuration | Single layer, Double chamber |
| Lamination Area | 2700×5400mm×2 |
| Suitable Glass Size | 5000×2400mm (Thickness: 6-26mm, ≤600Kg) |
| Overall Dimensions | 24.6m × 3.8m × 1.8m |
| Service Life | ≥10 years |
Power & Electrical Specifications
| Parameter | Specification |
|---|
| Rated Power | 280kW |
| Average Working Power | ≤75kW |
| Heating Power | Upper: 41kW, Lower: 85kW |
| Power Supply | AC380V 50Hz, Three phase five wires |
| Heating Method | Electrical heating (Upper+Lower Double heating) |
Temperature Control
| Parameter | Specification |
|---|
| Temperature Range | Upper: 30°C-170°C, Lower: 30°C-180°C |
| Static Temperature Uniformity | ≤±2°C (Lower) / ±5°C (Upper) |
| Temperature Precision | ±1°C |
| Temperature Control Points | Upper: 6, Lower: 28 |
| Heating Rate | ≥1.5°C/min |
Vacuum & Process Parameters
| Parameter | Specification |
|---|
| Vacuum Degree | 40-100Pa |
| Vacuum Time | 5-30 minutes |
| Vacuum Pump | ZJP600+2X-70/2X-70 |
| Vacuum Rate | Process 1: ≥630m³/h, Process 2: ≥70L/S |
| Working Cycle | ≤8-25 minutes |
| Laminate Height | 35mm |
| Chamber Net Height | ≥35mm (under vacuum) |
Utility Requirements
| Parameter | Specification |
|---|
| Compressed Air Flow | ≥1200L/min |
| Air Supply Pressure | 0.6-0.8MPa |
| Loading/Unloading | Roller platform with frequency control |
| Control System | Touch screen + PLC |
Technical Advantages
1. Dual Chamber Design for Maximum Efficiency
Independent double chamber configuration allows simultaneous processing of two large-format modules
Optimized cycle time of 8-25 minutes ensures high production throughput
Each chamber features independent vacuum and temperature control for precise process management
2. Superior Temperature Control System
Multi-zone heating technology with 34 total temperature control points (28 lower + 6 upper)
Exceptional temperature uniformity: ±2°C for lower chamber, ±5°C for upper chamber
PID self-tuning technology ensures consistent heating performance
Fast heating rate of ≥1.5°C/min reduces cycle time
3. Advanced Vacuum Technology
High-performance vacuum system combining Roots pump (ZJP600) and rotary vane pumps (2X-70)
Achieves ultimate vacuum of 40Pa for superior lamination quality
Pa-class vacuum gauge provides real-time pressure monitoring
Japanese SMC components ensure reliability and precision
4. Intelligent Automation & Control
PLC-based control system with user-friendly touch screen interface
Multiple process recipes storage capability for different module types
Real-time parameter monitoring and data recording
Network interface for remote monitoring and Industry 4.0 integration
5. Robust Mechanical Design
Heavy-duty construction with 40mm thick Q235 steel heating plate
Surface irregularity ≤200µm/m² ensures uniform pressure distribution
Pneumatic lifting system with SMC components for reliable operation
Chain tensioning design maintains consistent transmission over extended use
6. Safety & Reliability Features
Independent air control safety system prevents chamber dropping
Manual override system for emergency operation during power failure
Photoelectric sensors prevent module falling during loading/unloading
Automatic alarm system for abnormal conditions
7. Versatile Processing Capability
Compatible with monocrystalline, polycrystalline, and double glass modules
Handles glass sizes up to 5000×2400mm with thickness range 6-26mm
Maximum load capacity of 600kg per module
Suitable for BIPV and standard PV module production
Product Applications
Solar Panel Manufacturing Industries
1. Large-Scale PV Module Production FacilitiesThe OTCY-2754DD is ideal for high-volume solar panel manufacturers requiring consistent quality and high throughput. Its double chamber design enables continuous production flow, minimizing downtime and maximizing output for facilities producing 5MW to 1GW capacity production lines.
2. BIPV (Building-Integrated Photovoltaic) Module ManufacturingSpecifically designed for BIPV applications, this laminator handles large-format architectural solar modules with precision. The equipment's superior temperature uniformity and vacuum control ensure bubble-free lamination essential for aesthetic BIPV products.
3. Specialty Solar Module Production
Double Glass Modules: Enhanced vacuum and temperature control perfect for bifacial and frameless modules
Shingled Cell Modules: Precise process control for advanced cell interconnection technologies
High-Efficiency Modules: Compatible with PERC, TOPCon, IBC, ABC, and HPBC cell technologies
Technology Applications
4. Research & Development CentersThe equipment's flexible process parameter settings and recipe storage capabilities make it ideal for R&D facilities developing new module technologies. The comprehensive data recording system supports process optimization and quality analysis.
5. Custom Module ManufacturingPerfect for manufacturers producing customized solar solutions for specific applications:
Marine and RV solar panels
Curved and flexible solar modules
Integration with IoT and smart building systems
Off-grid and portable power solutions
6. Quality-Critical ApplicationsThe laminator's exceptional process control makes it suitable for:
Aerospace and satellite solar panels
Military and defense applications
Medical and healthcare facility installations
High-reliability grid-connected systems
Production Line Integration
The OTCY-2754DD seamlessly integrates with Ooitech's complete solar panel production line equipment including:
Solar cell tabber stringers
Layup machines
Bussing machines
EL testers and IV testers
Framing and gluing machines
Sun simulators
Contact & Purchase Information
Get Your OTCY-2754DD Laminator Today!
Transform your solar module production with Ooitech's advanced lamination technology. Our team of experts is ready to help you optimize your production line for maximum efficiency and quality.
Contact Our Sales Team
Email: info@ooitech.com
Phone: +86 18571646990
WhatsApp: +86 15961592660
Website: www.ooitech.com
Visit Our Headquarters
Address: Wuhan Yangtze River Center, Wuhan, China
Download Resources
See It In Action
Watch our equipment in operation on our YouTube Channel
MBB Full Automatic Production Line Video
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Why Choose Ooitech?
✅ Complete Solutions: From 5MW to 1GW production line capacity
✅ Full Service: Equipment design, delivery, training, raw materials, and after-sales support
✅ Proven Expertise: Specializing in G1, M6, M10, M12, MBB, and advanced cell technologies
✅ Global Support: Comprehensive training and technical assistance worldwide
Request a Quote Today! Contact us for detailed specifications, pricing, and customization options for your solar panel production needs.
