Product Introduction
The AM050FH MBB PV Cell Soldering Stringer represents the pinnacle of solar module manufacturing technology, designed to meet the demanding requirements of modern photovoltaic production facilities. This fully automatic machine seamlessly integrates cell cutting, positioning, and soldering processes to transform mono-Si or poly-Si cells into high-quality strings for solar panel assembly.
Engineered for versatility, the AM050FH accommodates a wide range of cell sizes from 161mm to 230mm, supporting 3BB to 24BB configurations. The advanced cell cutting module enables precise half-cut or third-cut cell processing, essential for manufacturing high-efficiency solar modules. With its sophisticated integration of PLC control systems, servo motors, SCARA robots, and industrial image processing technology, the entire production process from cell feeding to string output operates with exceptional automation and precision.
The machine's intelligent design ensures compatibility with various cell technologies including PERC, TOPCon, and other advanced cell architectures, making it an ideal investment for solar manufacturers seeking to produce cutting-edge solar panels ranging from 5MW to 1GW production capacity.
Technical Specifications
Performance Parameters
| Parameter | Specification | Details |
|---|
| Production Speed | ≥6800 strips/hour | For half-cut cells (18X-230mm, 3BB-24BB) |
| Uptime | ≥95% | Based on 24-hour operation cycle |
| Cell Size Range | 161-230mm | Crystalline silicon cells (mono/poly) |
| Busbar Compatibility | 3BB-24BB | Tooling switchover required for different configurations |
| Cell Thickness | 135-200μm ±10μm | Standard Grade A cells |
| Cell Crack Rate | ≤0.2% | For both mono-Si and poly-Si cells |
| Positioning Accuracy | ≤±0.05mm | Linear positioning deviation |
| Angular Deviation | ≤±0.04° | Rotational accuracy |
| Cutting Accuracy | ≤±0.1mm | Laser cutting precision |
Laser System Specifications
| Component | Specification | Function |
|---|
| Grooving Laser | 50W | Creates precise grooves (≤3mm) on cell surface |
| Heating Laser | 300W | Thermal processing for cell splitting |
| Laser Warranty | 20,000 hours | Extended operational lifetime |
| Water Spray System | Adjustable flow | Controlled thermal gradient for clean breaks |
String Output Parameters
| Feature | Specification | Notes |
|---|
| Maximum String Length | 1300mm | Customizable based on module design |
| String Straightness | ±0.5mm deviation | Ensures module quality |
| Peel Strength | ≥1N/mm × busbar width | Industry-standard adhesion |
| Cell Spacing | -1mm to 6mm adjustable | Flexible configuration options |
| Ribbon Offset Tolerance | Face: ±0.2mm, Back: ±0.3mm | Precision alignment |
| Bad Soldering Rate | ≤2% | Including pseudo soldering and offset |
Power and Utility Requirements
| Requirement | Specification | Details |
|---|
| Power Supply | 380V, 50Hz, 3-phase | Wire size: 4×25mm² + 1×16mm² |
| Average Power | 41 kW | Continuous operation |
| Peak Power | 50 kW | Maximum consumption |
| Air Supply | 0.6-0.8 MPa | Dual Ø16mm inlet hoses required |
| Air Consumption | ≥3200L/min | Clean, dry compressed air |
| Exhaust Requirement | >1500m³/h | 11 × Φ102mm vents |
| Floor Loading | 600kg/m² minimum | Level, vibration-free surface |
Advanced Technical Features
Intelligent Automation Systems
SCARA Robot Integration: High-precision four-axis robots with 0.01mm positioning accuracy for cell handling and placement
Vision System: Industrial-grade DALSA CCD cameras for comprehensive defect detection including cracks, chips, and alignment issues
PLC Control: KEYENCE PLC system for reliable process control and monitoring
Servo Motor Technology: YASKAWA and INOVANCE servo systems for precise motion control
Cutting-Edge Processing Capabilities
Non-Destructive Laser Cutting: Dual-laser system with grooving and heating functions for stress-free cell division
Adaptive Processing: Automatic adjustment for different cell types, thicknesses, and busbar configurations
Multi-Format Support: Seamless switching between full, half-cut, and third-cut cell processing
Temperature Control: ±7.5°C precision in soldering zones with programmable heating profiles
Quality Assurance Features
Inline Inspection Options: Available EL testing and appearance inspection modules
Real-Time Monitoring: Continuous process parameter tracking and adjustment
Defect Classification: Automated sorting of NG cells and strings
Traceability System: Complete production data logging for quality control
Flexible Manufacturing Advantages
Quick Changeover: Rapid tooling changes for different cell sizes and busbar configurations
Ribbon Compatibility: Supports conventional flat ribbons (0.8-3.0mm) and circular ribbons (Ø0.25-0.45mm)
UV Bonding Option: Alternative adhesive bonding technology for specialized applications
Modular Design: Easy upgrades and maintenance with accessible components
Production Applications
Compatible Solar Cell Technologies
The AM050FH excels in processing various advanced solar cell types essential for modern photovoltaic manufacturing:
PERC Cells: Optimized handling for passivated emitter rear contact cells
TOPCon Cells: Full compatibility with tunnel oxide passivated contact technology
HJT Ready: Adaptable for heterojunction technology cells
Multi-Busbar Cells: From 3BB to 24BB configurations including SMBB
Large Format Cells: Supporting M6, M10, and M12 wafer sizes
Module Production Capabilities
Half-Cut Modules: Industry-leading production of half-cut cell modules for reduced power loss
Third-Cut Modules: Advanced processing for ultra-high efficiency module designs
Shingled Modules: Compatible with shingled cell interconnection requirements
Bifacial Modules: Optimized for double-glass bifacial module production
Industry Applications
Large-Scale Solar Farms: Equipment for utility-scale solar panel production
Rooftop Solar Systems: Manufacturing residential and commercial solar modules
BIPV Products: Building-integrated photovoltaic module production
Specialty Applications: Flexible module configurations for unique project requirements
Production Scale Flexibility
The AM050FH seamlessly integrates into production lines ranging from 5MW pilot facilities to 1GW mega-factories, offering:
Scalable throughput adjustment
Easy integration with upstream and downstream equipment
Compatible with Ooitech's complete production line solutions
Support for Industry 4.0 smart factory implementations
Contact Ooitech for Purchase
Ready to revolutionize your solar panel production with the AM050FH MBB PV Cell Soldering Stringer? Ooitech provides comprehensive solutions for solar module manufacturing, from equipment design to installation, training, and ongoing support.
Get Your Custom Quote Today
Email: info@ooitech.com Phone: +86 18571646990 WhatsApp: +86 15961592660
Resources and Support
Comprehensive Service Package
✅ One-Year Warranty on all non-consumable parts
✅ Free On-Site Training for operators and maintenance staff
✅ 24/7 Technical Support from our expert team
✅ Installation & Commissioning by certified technicians
✅ Spare Parts Supply with competitive pricing
✅ Process Optimization consultation services
Visit Our Headquarters
Ooitech Head OfficeWuhan Yangtze River Center
Wuhan, China
Why Choose Ooitech?As a leading provider of solar panel production line equipment from 5MW to 1GW capacity, Ooitech offers not just machines, but complete manufacturing solutions including layup machines, laminators, EL testers, framing machines, and more. Our expertise spans PERC, TOPCon, HJT, and emerging cell technologies, ensuring your investment remains future-proof.
Website: www.ooitech.com
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