Product Introduction
The Automatic Frame Gluing Machine SPZ-2400GS-T2-Y2 represents the pinnacle of precision sealant application technology for solar panel frame manufacturing. Manufactured by Shanghai Shengpu, this advanced system seamlessly integrates American ARO pump technology with GRACO valve systems to deliver consistent, high-quality sealant application to aluminum frames before the framing process.
Our comprehensive gluing solution includes the Junction Box AB Component Filling Machine SPZ-AB10S-JH and Junction Box Gluing Machine SPD-400, creating a complete adhesive application ecosystem for modern solar panel production lines. These machines are designed to meet the demanding requirements of 5MW to 1GW solar panel production facilities, ensuring optimal efficiency and reliability in continuous manufacturing environments.
Technical Parameters
Frame Gluing Machine SPZ-2400GS-T2-Y2
| Parameter | Specification |
|---|
| Overall Dimensions | 3460mm × 3250mm × 2200mm |
| Platform Height | 960±10mm |
| Glue Pump Brand | American ARO |
| Max Effective Glue Stroke | 2500mm |
| X Axis Positioning Accuracy | ±0.2mm |
| Max No-load Speed | 700mm/s |
| Gluing Speed | 0-500mm/s adjustable |
| Z Axis Lift Height | 75mm cylinder stroke |
| Frame Specification Range | 800-1500mm / 1600-2700mm |
| Frame Width Range | 25-50mm |
| Glue Quantity Error | ±3% |
| Glue Efficiency | 24s/panel (2500mm × 1400mm) |
| Power Consumption | <2KW |
| Air Supply Pressure | 0.5-0.6MPa |
| Applicable Glue | One-component 55-gallon barreled silica gel |
Junction Box AB Component Filling Machine SPZ-AB10S-JH
| Parameter | Specification |
|---|
| Overall Dimensions | 800mm × 950mm × 1850mm |
| Storage Capacity | A Component: 30L, B Component: 15L |
| Proportion Accuracy | ±2% |
| Mixing Accuracy | ±3% |
| Proportional Range | 10:1 to 4:1 |
| Glue Amount | 5CC |
| Max Working Pressure | 300psi (20bar, 2MPa) |
| Control Method | PLC and HMI |
| Metering System | Screw pump (A) / Gear pump (B) |
Junction Box Gluing Machine SPD-400
| Parameter | Specification |
|---|
| Max Stroke (X,Y,Z) | 400mm × 400mm × 100mm |
| Max Speed (X,Y) | 500mm/s |
| Max Speed (Z) | 300mm/s |
| Positioning Accuracy | ±0.02mm |
| Overall Dimensions | 530mm × 530mm × 510mm |
| Weight | 40 KG |
| Glue Size | 1-6mm adjustable |
| Track Storage | 99 files, 99 spots per file |
Technical Advantages
Advanced Control Systems
GRACO PCF Technology: Electronic closed-loop feedback control system ensures precise glue line evenness with diameter error ±3%
Pressure Balancing: Original Shanghai Shengpu pressure balancer maintains consistent glue flow throughout operation
Real-time Monitoring: Continuous pressure and flow measurement with instant feedback adjustment
Dual Control Modes: Manual and automatic operation with secure lock function for parameter protection
Superior Performance Features
High-Speed Operation: Maximum no-load running speed of 700mm/s with adjustable gluing speed up to 500mm/s
Precision Accuracy: X-axis repeat positioning accuracy of ±0.2mm ensures consistent application
Anti-Curing Technology: Automatic silicone oil immersion system prevents nozzle blockage during standby
No-Glue Alarm System: Automatic detection and shutdown when silica gel runs out, preventing air ingress
Quick Changeover: Glue barrel replacement in less than 20 minutes minimizes downtime
Intelligent Design Elements
Frame Buffer Option: Can store 20-30 sets of frames (20 sets 40mm, 26 sets 30mm, 32 sets 25mm)
Flexible Feeding Mode: Processes 4-piece frame sets with individual gluing for each piece
Maintenance Alerts: Programmed oil return cup alarm function ensures continuous operation
Mobility Features: Equipped with casters and adjustable feet for easy positioning
Stability Guarantee: Equipment trouble-free operation rate ≥99%
Product Applications
Solar Panel Manufacturing
The frame gluing machine system is essential for modern solar panel production lines ranging from 5MW to 1GW capacity. It seamlessly integrates with G1, M6, M10, M12 solar panel specifications and supports various technologies including:
MBB (Multi Busbar) panel production
PERC, TOPCon, IBC, ABC, HPBC cell technologies
Shingled and flexible solar modules
Thin film (TFM), CIGS, CdTe panel manufacturing
Junction Box Assembly
Our junction box gluing solutions provide comprehensive adhesive application for:
Standard Junction Boxes: Single box gluing with customizable programming
Multiple Box Configuration: 3 separate junction box fixtures for batch processing
AB Component Mixing: Precise two-component adhesive mixing for potting applications
Flexible Programming: 99 file storage capacity with 99 spots per file for complex patterns
Industrial Applications
Automotive Industry: Frame sealing for EV battery modules
Electronics Manufacturing: Encapsulation and potting of electronic components
Construction Materials: Sealant application for window and door frames
LED Display Manufacturing: Frame sealing for outdoor display panels
Contact for Purchase
Ready to upgrade your solar panel production line with our advanced gluing solutions?
Ooitech provides comprehensive turnkey solutions for solar module production lines worldwide. With over 10 years of experience in PV industry and industrial laser applications, we've successfully exported to Poland, Hungary, Korea, Mexico, Egypt, Algeria, India, Saudi Arabia, Syria, and Kazakhstan.
Get Your Complete Solution Today:
Email: info@ooitech.com Phone: +86 18571646990
WhatsApp: +86 15961592660
Website: www.ooitech.com Head Office: Wuhan Yangtze River Center, Wuhan, China
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Warranty & Support:
✅ One year warranty or 16 months from B/L date
✅ Free online technical support and guidance
✅ Timely spare parts supply at favorable prices
✅ Professional installation and training services
✅ Complete turnkey solutions from 5MW to 500MW
Contact us today for a customized quotation and discover how Ooitech can transform your solar panel production capabilities!
